The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed
comparison of grinding performance between stirred mill and ball mill in stirred mill is much more efficient than ball mills in terms of size distribution of product. The product having capacity and higher burning efficiency in thermal power plants .. of feed to mills is below 10 mm, calculations
Metallurgical ContentSizing a Ball or Rod Mill Sizing a Crusher using >1200 Wi of Ores from DatabaseHow to Find the Work Index (Wi)How to Find the Work Input (W)How to Correct Calculated Work Indexes for Unnatural FeedsHow to Find Impact Crushing Strength From the Work IndexHow to Find Work Index From Closed Circuit Grindability TestsHow to Find Work Index From Open Circuit
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A crucial parameter that defines the performance of a mill is the energy consumption. The power supplied to the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure
The feed enters one end of the ball mill, and discharges out the other end. Ball mills vary greatly in size, from large industrial ball mills measuring more than 25 ft. in diameter to small mills used for sample preparation in laboratories. Rod mills are similar to ball mills and use metal rods as the grinding media. Pebble mills use rock
When the internal diameter of the ball mill was over 3.3 m, S S was calculated through equality (16) . B was the maximum diameter (50 mm), and D the effective inner diameter of the ball mill (4.916 mm). (16) S S = 1.102 × B − 12.5 D 50.8 (4) The calculation of motor power of ball mill. The media addition was calculated via equality (17
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